Having your hydraulic equipment down means lost productivity and money. Not to mention the cleanup and waste from a blown hose.
Whether from abrasion or slamming against machinery, it’s nearly inevitable that your hydraulic mobile hoses will suffer damage over time. Noticing damaged wires during routine inspections can help you plan for future repairs and minimize costly downtime.
The rubber protects the wire reinforcement inside a hydraulic hose, but this protective layer can tear over time. This exposes the wires and can lead to a loss of performance or even failure. Over 80% of hose failures result from external stresses such as pulling, crushing, kinking, or exposure to chemicals and debris. Conducting routine inspections with experts in hydraulic mobile hose repair Charlotte NC can help identify these problems before they cause major hose failure and risk the safety of employees.
A regular inspection checklist is the best way to minimize damage to hydraulic mobile hoses. During these inspections, technicians look for signs of abrasion to the hose cover, which can expose reinforcement and lead to rust and leakage. They also check for kinks and flattened hoses, which restrict material flow. Leaking hoses are another warning sign that the hose is on the verge of failure and must be replaced immediately.
The most common area for abrasion is around the crimped fittings. This is most likely due to hoses being routed incorrectly or having too tight of a bend radius, increasing the hose’s stress. This is easily avoided by ensuring the hose is routed in an unabrasive and smooth environment.
A rusted hydraulic mobile hose cover indicates that replacing your hoses is time. This is a result of UV exposure that degrades the outer cover, exposing the metal wire reinforcement to moisture. This leads to rust that deteriorates the hose’s strength and durability.
Hydraulic hoses have to be durable and flexible enough to move with the machinery they’re attached to. But, many factors can affect the hose’s lifespan. These include external physical damage like abrasion, tight bends that exceed the manufacturer’s recommended bend radius, and collection of oily dirt or dust on the hose.
Moisture amplifies corrosion, which quickly eats away at the metal components of hydraulics systems. This can cause leaks and failures that require immediate attention.
The best way to keep your hydraulic hoses performing well is through preventative maintenance. A routine inspection program will reveal any small problems that can be fixed before they lead to significant system failure. The inspection should be done to check for cracks, abrasion, wear, twisting, or any other potential issues. It also helps to keep a log of the inspection results to help identify potential trends over time. Once a problem is identified, the technician will travel to your site to complete the repair. This minimizes machine downtime and loss of productivity for your business. This service is available 24/7, including on-site fault finding, hose assembly, and customer support.
The primary function of hydraulic hoses is to transmit fluids from one point to another. When a hose fails, it can damage equipment and increase downtime for the business.
Most hydraulic hose failures are caused by external physical damage to the hose or its fittings. Often, this is caused by abrasion and can be prevented with proper routing, hose selection that is rated for the temperature of the application and use, and using a protective covering. The key is to perform a visual inspection of the hose daily to look for any signs of damage and wear. If you notice seepage, kinking, cracks, or loss of flexibility, contact your local mobile hydraulic repair service. This ensures your hose will last longer and minimizes downtime for your business.
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